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          Industry applications

          CNC hydraulic die forging hammer detection

          CNC hydraulic die forging hammer test case

          In today's world's largest forging hammer production base, three-dimensional inspection of forging CNC hammer is required. For the forging pressure CNC hammer produced by the enterprise, it cannot be properly installed and matched. Hualang 3D provides solutions for the enterprise.

          Practical problems

          1. Forging CNC hammer body is not easy to detect, it is necessary to measure the distance between the joint surface and the lower joint surface on the body and whether the angle of the track surface matches the hammer.

          2. The customer needs to quickly scan the hammer head and the fuselage track of the assembly, and the scanning data requires high precision.

          Hualang solutions

          Forging CNC hammer testing, due to its large size and cumbersome, the local contour requires very high precision. It is measured by traditional detection methods. Many dimensions and shape features cannot be effectively measured, which is prone to secondary error and affects the installation efficiency of the product. . In order to abandon the traditional testing methods, the company uses industrial three-dimensional scanners to test the quality of the forged CNC hammers and develop a reasonable design plan. Hualang technical engineer proposed a solution: using large-format 3D scanner α7000 to carry out 3D data acquisition on the body and hammer, and obtain 3D inspection and analysis report, which provides an effective installation solution for the production of forging CNC hammer.

          Scanning equipment:

          3D scanner α7000

          Features:

          1. Carbon fiber military engineering material: high stability, strong thermal shock resistance, small thermal deformation coefficient, higher scanning accuracy and stronger stability

          2. 13-step code calibration technology: eliminate lens error

          3. Extrapolation multi-frequency phase shift: uniform fringe projection

          4. Compatible photogrammetry system: higher precision

          5. granite calibration source

          6. patent design: eliminate the problem of multi-angle scanning stitching

          7. the cumulative scanning accuracy is very high, a single machine can complete the workpiece scanning about 4m

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          CNC hydraulic die forging hammer site map

           

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          CNC hydraulic die forging hammer on-site scanning

           

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          CNC hydraulic die forging hammer scanning STL data

           

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          CNC hydraulic die hammer scanning

           

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          CNC hydraulic die hammer scanning STL diagram

           

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          CNC hydraulic die forging hammer assembly site

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